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Thermal relay JR28S is the practical add-on when you want a motor starter to stop before the motor cooks. A contactor can switch a motor on and off, but it does not measure whether that motor is quietly pulling too much current for too long. That is the relay’s job. On this CNC Electric Pakistan page, the listed adjustment ranges run from 1.6–2.5A up to 23–32A, with live prices starting at Rs.1,450. It suits DOL starter panels, pump controls, compressor panels, workshop machines and small industrial motor circuits where overload and phase-failure protection matter.
| Feature | What it means in actual use |
|---|---|
| Adjustable overload range | You set the relay to match motor full-load current instead of using one fixed trip point. |
| Phase-failure protection | Helps stop a 3-phase motor when one phase is lost and current imbalance starts overheating the windings. |
| Manual / automatic reset | Useful when you want either technician acknowledgement after a trip or automatic return after inspection. |
| Contactor pairing | Designed to sit with motor-starter hardware, especially magnetic contactor-based DOL panels. |
| IEC motor-control standard context | The JR28/JR28S family is published for motor overload and phase-failure protection in IEC 60947-4-1 style applications. |
This description uses only data published on the live product page plus limited JR28S family information that helps explain how a thermal overload relay is normally selected. Exact trip class, detailed frame dimensions, and accessory-terminal detail are not currently listed on the live product page and have not been guessed.
| Parameter | Value / description |
|---|---|
| Series | JR28S thermal relay |
| Listed current ranges | 1.6–2.5A, 2.5–4A, 4–6A, 5.5–8A, 9–13A, 12–18A, 17–25A, 23–32A |
| Function | Motor overload protection and phase-failure protection |
| Frequency context | 50/60Hz family application |
| Voltage context | JR28S family is published for AC motor circuits up to 690V |
| Reset modes | Manual / automatic reset function listed for the family |
| Extra functions | ON/OFF indication and temperature compensation are published JR28S family features |
| Mounting approach | Can be mounted onto contactors or used as single units in the published family description |
| Standard | IEC 60947-4-1 family context for motor starter equipment |
| Adjustment range | Typical motor use | Live page price |
|---|---|---|
| 1.6–2.5A | Small fans, light pumps, compact machine motors | Rs.1,450 |
| 2.5–4A | Small workshop motors, process auxiliaries | Rs.1,450 |
| 4–6A | Lathe, blower, packaging drive support | Rs.1,450 |
| 5.5–8A | Small compressor and pump starter panels | Rs.1,450 |
| 9–13A | Heavier pump, air-handling, machine-tool duty | Rs.1,650 |
| 12–18A | Commercial HVAC and process motors | Rs.1,650 |
| 17–25A | Bigger compressor, process line, heavier workshop motors | Rs.1,650 |
| 23–32A | Large DOL starter panel where current sits high within this frame | Rs.2,150 |
A thermal overload relay earns its keep on the days when a motor is not fully failed but is clearly unhappy. That is common in Pakistan. Voltage dips, one weak phase, tight mechanical load, dust in the driven machine, and operators restarting again and again all push motor temperature upward without creating a clean short circuit. The MCB may stay on. The contactor may keep pulling in. The relay is what tells the starter to stop.
Typical examples are easy to recognize. A water pump room in Karachi may run long hours in heat and poor ventilation. A textile-side auxiliary motor in Faisalabad may start and stop through the shift with varying load. A compact workshop machine in Lahore or Sialkot may be wired through a simple contactor starter where there is no smart protection at all. In these cases, the right overload range matters more than buying the biggest relay on the page.
Choose the relay by motor full-load current, not by guesswork and not by matching only motor horsepower printed on a sticker. If the motor normally draws 6.8A, the right relay is the one whose setting window cleanly includes 6.8A. Buying a 23–32A relay for that motor just because it looks safer defeats the whole point of overload protection.
| If your motor current is around | Choose this JR28S range | Why |
|---|---|---|
| 2.1A | 1.6–2.5A | Lets you set close to real load without losing protection sensitivity |
| 3.2A | 2.5–4A | Sits in the working middle instead of at the edge of the dial |
| 5.4A | 4–6A | Good fit for lighter machine-tool and blower loads |
| 7.2A | 5.5–8A | Typical choice for small pumps or compact compressors |
| 11A | 9–13A | Keeps the setpoint close to real working current |
| 15A | 12–18A | Common choice for commercial process or HVAC duty in this band |
| 21A | 17–25A | Better than oversizing into the next frame |
| 29A | 23–32A | For larger DOL panels still within the listed range |
| Point | CNC JR28S | Very cheap unbranded relay | Premium multinational option |
|---|---|---|---|
| Range availability | Multiple motor-current windows listed on one local page | Often patchy and inconsistent | Usually strong but at higher cost |
| Motor starter compatibility | Made for contactor-based motor control work | Fit and setting consistency can be hit or miss | Strong engineering, higher budget |
| Local pricing | Accessible for routine workshop and panel-builder use | Lowest upfront price, higher risk of nuisance trips or weak protection | Higher acquisition cost |
| Best fit | Panel builders who want sensible protection without stepping into a premium budget | Only where cost beats reliability | High-spec projects where brand standardization matters most |
A thermal relay is not a full protection system by itself. It does not replace a circuit breaker for short-circuit protection. It does not act as surge protection for lightning or switching spikes. It does not solve under-voltage and over-voltage problems coming from the utility side. It also does not replace a phase sequence relay where wrong phase rotation is a risk on 3-phase machinery.
That is why motor panels are usually built as a set: magnetic contactor for switching, thermal relay for overload, circuit breaker for short-circuit and upstream isolation, phase sequence relay where phase health matters, and SPD where the panel is exposed to switching surges.
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It watches motor current over time and trips the control circuit when the motor is overloaded or a phase problem develops. That protects the motor from heating damage that a simple contactor cannot detect.
The family is published as mountable onto contactors or as single units, but in normal motor-control practice it is most useful as part of a proper starter arrangement.
No. Use an upstream breaker or other suitable protective device for short-circuit protection. Thermal overload relays are for overload and phase-failure type conditions.
The 9–13A range is the logical starting point because it lets you set the trip close to the real operating current.
Because oversizing reduces protection quality. The relay should work in the right current window, not at an unrealistic edge far from the motor’s real running current.
Yes. Pump motors are a common case for overload relays because they may suffer long running hours, ventilation problems, low voltage, or mechanical load issues.
Yes. Phase-failure protection is one of the published family functions, which is important on 3-phase motor circuits.
Usually a matching magnetic contactor, an upstream circuit breaker, and where needed a phase sequence relay and SPD.
JR28S is a sensible buy when your panel already has switching hardware but still needs real motor-overload protection. The live product page gives you eight current ranges from 1.6–2.5A to 23–32A, with prices from Rs.1,450 to Rs.2,150, so it is easy to match the relay to actual motor current instead of guessing. If you need help pairing it with a contactor, breaker, phase relay or SPD, contact CNC Electric Pakistan on WhatsApp 0326-1111376. Orders above Rs.10,000 qualify for free delivery.
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